Maximum operational reliability with a standby screw pump
There are critical applications in which a second screw pump is prescribed for security. Typical examples are booster modules of oceangoing ships, and burner stations in marine and industrial applications. Maximum reliability is required. The most common operating mode is therefore that one screw pump is running and the other is switched off (standby).
Operation, materials, components
- Delivery rate: 5 to 280 l/min
- Max. differential pressure: 40 bar
- Temperature range: -20 °C to 180 °C
- Housing: Nodular cast iron EN-GJS-400
- Screws: Steel, nitrided
- Approvals: ABS, BV, CCS, DNV, GL, LRS, MRS, NK, RINA
- ATEX: II 2 GD b/c group II, category 2
- Heating: Electrical, media or steam
In the case of a ship, the failure of the fuel screw pump in the booster module means that the engine comes to a standstill. If the flame goes out in a burner, a production process will be interrupted or a heating system will fail. Such applications require security. For maintenance, the primary screw pump can be switched to the standby screw pump, without interruption.
Cost reduction through many functions in compact space
If a second screw pump is necessary, it soon becomes clear that the cost of design, pipework and control is considerable. The space requirement for a structure involving individual components is also very large. A significantly more economical solution is represented by the completely newly developed DKC and DLC dual stations by KRAL. Two screw pumps of the K series up to 16 bar or L series up to 63 bar are fitted to one block. The block integrates all functions within minimum space, and is available with many further options.
Light and heavy fuel oil operation
For alternate operation with two liquids, the operator does not need to do expensive pipework. As an option, a liquid changeover switch can be fitted. In this way, KRAL dual stations are connected to two pipeline systems with different liquids. Switching between the liquids is manual, electrical or pneumatic. For remote monitoring of the lever position, limit switches are available.
Service without stopping the screw pump
Reliability through a standby screw pump which is always available is the basic idea of the dual station. In this way, maximum reliability is ensured. After the changeover, the switched-off port of the station block is depressurized and the screw pump can easily be removed. The ship’s engine continues to run, the production process is not interrupted, the heating system continues to operate.
Extremely easy installation
KRAL dual stations are quickly set up and fixed. In the simplest case, the suction and pressure lines have to be connected. Done! In the case of systems with two different liquids, there are two pipelines. The connections for the suction and pressure sides are at the front, so they are easy to reach. In contrast to the traditional structure involving two individual screw pumps, apart from connecting the suction and pressure lines no development, design or pipework is required. That saves a lot of time and money.
Compact, space-saving design
The design of the new dual stations reduces the space requirement for all applications with two screw pumps considerably. Nothing remains as it was in the previous model. Implementing new ideas and new technological possibilities, KRAL has completely redesigned the station block and the components. Its compactness has reached the limit of what is technically feasible.
Highest flow rates on demand
The dual stations DKC and DLC are eminently suitable for simultaneous operation of two KRAL screw pumps of the K or L series. By parallel operation of both screw pumps, the flow rate can be doubled.
Many useful options are available:
- Heating variants for heating highly viscous liquids
- Two-way valve for switching between liquids
- Pressure-retaining valve for constant feed pressure
- Pressure switch for monitoring pressure
- Differential pressure display for monitoring the loading of the strainer
- Temperature measurement of the liquid
- Monitoring leaked oil
- Strainer cover protection to prevent accidents caused by oil being sprayed out
Accessory: KRAL precision flowmeters OMA series
Maintenance work without downtime. KRAL double stations DL/DS make it possible
KRAL block aggregates stand out for their ready-for-connection, compact construction. Both of the installed KRAL screw pumps are self-priming pumps with low pulsation and operate at a low noise level. Switching over from the operating screw pump to the reserve screw pump can be carried out electrically or manually. Screw pump maintenance and filter cleaning can be performed without interrupting operations.
KRAL double stations in block execution are especially used in oil firing service for delivering heating oil, circular pipeline transfer screw pumps and burner screw pumps for industrial furnaces, in public buildings, in the ship building industry, and anywhere a continuous supply of oil is required.
- Technical data
Technical data 5-42 55-118 Qth (1450 min-1, 0 bar) l/min 5-43 59-119 Max. pressure at pressure flange bar K 16 16 KFT 16 Temperature °C with NBR rotary lip seal 80 80 with FKM rotary lip seal 150 150 with mechanical seal standard 150 150 with mechanical seal hard material 180 180 with magnetic coupling standard 180 180 with magnetic coupling high temperature 250 250 Viscosity mm²/s min. 2 2 max. 10,000 10,000 Max. pressure at suction flange bar with rotary lip seal 6 6 with mechanical seal standard 6 6 with mechanical seal hard material 6 6 with magnetic coupling 16 16
Technical data 5-10 15-26 32-54 55-85 Qth (1450 min-1, 0 bar) l/min 5-10 15-26 32-58 58-84 Max. pressure at pressure flange bar 63 63 63 63 Temperature max. pumped liquid °C with radial shaft seal NBR 80 80 80 80 with radial shaft seal FKM 150 150 150 150 with mechanical seal standard 150 150 150 150 with mechanical seal hard material 180 180 180 180 with magnetic coupling * Viscosity mm²/s min. 1.5 1.5 1.5 1.5 max. 7,000 7,000 7,000 7,000 Max. pressure at suction flange bar with radial sealing ring 6 6 6 6 with mechanical seal standard 6 6 6 6 with mechanical seal hard material 6 6 6 6 with balanced mechanical seal model LFI/LFT/LFW/LVI/LVT 20 20 20 20 model LFM 6 6 6 6 with magnetic coupling * * customer-specific, contact KRAL
Technical data 5-10 15-26 32-54 Qth (1450 min-1, 0 bar) l/min 5-10 15-26 32-57 Max. pressure at pressure flange bar 6 6 6 Temperature max. pumped liquid °C with radial shaft seal NBR 80 80 80 with radial shaft seal FKM 150 150 150 with mechanical seal standard 150 150 150 with mechanical seal hard material 180 180 180 Viscosity mm²/s min. 1.1 1.1 1.1 max. 7,000 7,000 7,000 Max. pressure at suction flange bar with radial sealing ring 0.5 0.5 0.5 with mechanical seal standard 6 6 6 with mechanical seal hard material 6 6 6
- ModelsDouble stations DKC and DLC
The compact double stations DKC and DLC consists of two KRAL screw pumps K or L series, station block, hoisting eye, suction-side pressure gauge, strainer cover, pressure-side pressure gauge, reversing valve lever, vent valve, pressure connection and suction connection. More options on request.Double stations DS1, DS3, DS4, DL3, DL4
The double stations DS1, DS3, DS4, DL3, DL4 consists of two KRAL NE screw pumps , two strainers, two non-return valves, overflow valve, two lockable vacuum gauges, lockable pressure gauge, oilpan and one lever control with counter flanges. More options on request.